If your pallet factory is struggling with inconsistent wood chip quality, high waste rates, or inefficient raw material usage—especially during peak production seasons—you're not alone. Many manufacturers face this challenge daily, often resulting in unnecessary costs and lost productivity.
On average, poorly managed wood shredding can lead to up to 15% raw material loss per batch. That’s equivalent to wasting over 1 ton of timber for every 7 tons processed—a significant drain on margins. But there’s a solution that’s transforming how top-tier pallet producers operate.
Unlike traditional hammer mills, roller-type shredders offer precise control over chip size, consistency, and throughput. With a processing capacity of up to 2,500 kg/hour, these machines deliver uniform chips between 2–15 mm, ideal for densification in pallet pressing lines. This means less rework, fewer rejects, and more efficient use of every log.
Key design features like the new blade rotor system, hydraulic cover plate, and customizable screen mesh ensure smooth operation—even with varying wood types (pine, eucalyptus, hardwoods). These aren’t just technical upgrades—they translate directly into better yield and reduced downtime.
A leading European pallet manufacturer reported a 22% improvement in raw material utilization after switching to a roller-type shredder. Their chip uniformity improved from ±5 mm to ±1.5 mm, reducing press cycle times by 18%. The same factory saw a 12% drop in energy consumption due to smoother feeding into the pressing stage.
“Before the upgrade, we were losing valuable wood in the form of fines and oversized pieces,” said Maria Lopez, Operations Manager at PalletPro Europe. “Now, our machine ensures every piece of wood gets its full value—no more waste.”
Your factory may be facing similar issues—uneven chip sizes, frequent blockages, or inconsistent feedstock quality. If so, it’s time to rethink your raw material prep process. A smart investment in a high-performance shredder isn’t just about efficiency—it’s about future-proofing your operations.
What if you could reduce waste, boost output, and improve product consistency—all without adding staff or changing your existing workflow?
Discover how our roller-type wood shredder helps pallet manufacturers achieve optimal raw material efficiency—with real-world performance data, flexible configurations, and proven ROI.
Get Your Free Efficiency Assessment Today
