Tray Manufacturer's Must-Have: How User-Friendly Touchscreen Operation Enhances Operational Efficiency

11 12,2025
ThoYu
Technology
Say goodbye to complex training and downtime—this automated nailer for European-style trays and tray blocks from Zhengzhou Tuyu Machinery achieves full operability in just three days. With PLC control, Schneider and AirTac components, simplified structure, and intuitive touchscreen interface, it reduces operator learning curves and maintenance effort while boosting productivity. Whether new or experienced staff, users can quickly master operations—proving that smart automation isn’t just efficient, it’s accessible. Real-world results show up to 40% faster setup times and 30% fewer errors—making this the future of tray manufacturing.
Multilayer-plywood-pallet-block-machine-3.jpg

Why Touchscreen Operation Is Transforming Pallet Manufacturing Efficiency

For pallet producers in Europe and beyond, the transition from manual to automated production isn’t just about speed—it’s about reducing training time, minimizing downtime, and empowering every operator to contribute immediately. At郑州拓宇机电设备有限公司 (Zhengzhou Toyu Machinery Equipment Co., Ltd.), their new touchscreen-controlled pallet leg nailing machine delivers exactly that: a smarter way to build high-quality European-style pallets with minimal friction.

Solving Real Pain Points in Pallet Production

Traditional nailing machines often require weeks of training for operators to master complex controls—especially when dealing with variable timber thicknesses or custom block configurations. This leads to low productivity during ramp-up, frequent errors, and higher labor costs. The Toyu solution tackles these issues head-on by simplifying the interface while boosting precision.

“We trained three new workers in just three days—and now they’re producing over 120 pallet legs per hour without supervision.”
—— Marko K., Operations Manager, Baltic Pallet Solutions (Poland)

Three Days to Proficiency — No More ‘Learning Curve’

With intuitive touchscreen navigation, even employees with zero experience in industrial machinery can operate the device effectively within 72 hours. Unlike legacy systems that rely on physical buttons, rotary dials, or confusing menu hierarchies, this machine uses visual prompts, real-time feedback, and preset profiles tailored to different pallet types (e.g., Euro-pallets, flat-block designs).

Data shows that companies using this system report an average reduction of 65% in initial setup time and a 40% decrease in operator-induced errors within the first month of deployment.

Smart Design = Smarter Maintenance

Beyond ease-of-use, the machine’s simplified mechanical structure reduces maintenance needs by up to 50%. Key components like Schneider Electric electrical systems and Airtac pneumatic parts ensure reliability, while modular design allows quick access to critical areas—no more disassembling entire units for minor adjustments.

This is not just automation—it’s intelligent automation. Operators don’t need engineering degrees to troubleshoot. They just tap the screen, follow guided diagnostics, and resume work faster than ever before.

Operator adjusting settings on the touchscreen interface of the pallet leg nailing machine

From Training Cost to ROI: A Clear Business Case

One manufacturer in Germany reported saving €2,800/month in training expenses alone after switching to the Toyu system. With fewer stoppages, consistent output quality, and reduced waste from misaligned nails, the return on investment typically occurs within 4–6 months—not years.

If you're still relying on outdated equipment, it's time to ask: What are you losing while waiting for your team to catch up?

Ready to Turn Your Team Into High-Performance Operators?

Get a free demo video + technical datasheet for the Touchscreen-Controlled Pallet Leg Nailing Machine — designed for fast adoption, easy operation, and lasting efficiency.

Watch Demo & Download Specs →
Name *
Email *
Message*

Recommended Products

<#if (articleDetails.articleDetailsRelatedArticles.articleList?has_content)?? && (articleDetails.articleDetailsRelatedArticles.articleList?size>0)> <#if (articleDetails.articleDetailsRelatedArticles.isShow)?? && articleDetails.articleDetailsRelatedArticles.isShow> <#if (articleDetails.articleDetailsRelatedArticles.title)?? && articleDetails.articleDetailsRelatedArticles.title!="">

${articleDetails.articleDetailsRelatedArticles.title}

<#list articleDetails.articleDetailsRelatedArticles.articleList as list>
<#if (list.imgUrl?has_content)?? && (list.imgUrl?has_content)> ${list.imgAlt} <#else> img

${list.title}

${(list.updateTime)?number_to_datetime?string('dd MM ,yyyy')}
Contact us
Contact us
https://shmuker.oss-cn-hangzhou.aliyuncs.com/tmp/temporary/60ec5bd7f8d5a86c84ef79f2/60ec5bdcf8d5a86c84ef7a9a/thumb-prev.png