In a recent case study at a mid-sized pallet manufacturing plant in North Carolina, one company made a bold move—replacing three outdated single-disc chippers with just one high-speed drum wood chipper. The result? A 60% reduction in processing time per batch and an immediate drop in maintenance labor costs by over $4,500/month.
For pallet manufacturers, every minute counts—not only because of tight delivery windows but also due to rising raw material costs. Traditional chippers often struggle under continuous load, leading to frequent downtime and inconsistent chip quality. That’s where modern drum-style machines come in.
The latest generation of high-speed drum wood chippers can process between 5–20 tons/hour, depending on wood type and moisture content—a performance that exceeds most older models by up to 3x. More importantly, they offer features like:
| Performance Metric | Old Single-Disc Chipper | New Drum Chipper |
|---|---|---|
| Max Output (tons/hr) | 3–7 | 5–20 |
| Downtime/Month | ~25 hrs | ~8 hrs |
| Maintenance Cost/Month | $6,200 | $1,700 |
These aren’t just theoretical numbers—they’re real results from a client who now runs two shifts daily without needing extra staff or overtime.
“We were skeptical until we saw the first month’s data. Now we’ve standardized this machine across all our plants.” — Mark Thompson, Operations Manager, TimberCraft Pallets
As global demand for sustainable packaging grows, efficient wood processing isn’t just about cost—it’s about compliance. These machines reduce waste by up to 18%, helping meet EU and US EPA standards while improving throughput.
If you're still using multiple single-chip units or facing bottlenecks in your wood prep line, it might be time to rethink your setup. You don't need to overhaul your entire operation—you just need the right tool.
Get a free efficiency audit tailored to your production line—no obligation, just actionable insights.
See How Our Drum Chipper Can Help Your Business
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